Design for manufacturing (macro)
There’s a common saying in project management, engineering, manufacturing: “time, cost, quality - choose 2”.
Post 3: Getting it made
Even before sending parts out for quote, it was very clear that 1) we wanted the enclosure to be a solid aluminum housing and 2) it would be the most expensive single part of the whole thing. A lot of work was done to optimize the design to minimize machining operations and machining time. One of the difficulties that we ran into was the geometry required to mount the mechanical switches.